Industrial Electrical & Automation Services
Precision.
Partnership.
Performance.
When your production line goes down, every minute costs money. Bremer Electric & Automation delivers precision troubleshooting, root‑cause diagnostics, and automation support to keep your operation running reliably. Led by DSPS‑Certified Master Electrician David Bremer, we bring more than a decade of industrial experience, engineering foresight, and lean manufacturing principles to every project.
From PLC issues and controls troubleshooting to VFDs, machine integration, and system‑level optimization, our approach goes beyond fixing symptoms. We identify bottlenecks, design targeted improvements, and implement solutions that strengthen reliability and prevent repeat failures. Whether you’re upgrading equipment or resolving persistent inefficiencies, our work is built to be scalable, repeatable, and aligned with your production goals.
Our Industrial Services
PLC Programming & Optimization
We write, troubleshoot, and optimize PLC programs that keep your processes running efficiently and predictably. Whether you need new logic developed from scratch or existing programs refined for better cycle times and reliability, we bring the expertise to get it done right.
Control Panel Design & Retrofits
From designing new control panels to retrofitting aging systems with modern components, we build panels that are clean, well-documented, and built to last. Every panel meets NEC and UL 508A standards and is designed for easy future maintenance.
Machine Wiring & Integration
Adding new equipment to your line? We handle the complete electrical integration — from power supply and motor wiring to communication protocols and safety interlocks — so your new machinery works seamlessly with your existing systems.
VFD Installation & Tuning
Variable frequency drives save energy and extend motor life, but only when they're properly sized, installed, and tuned. We handle the full process, including parameter optimization for your specific application, harmonic mitigation, and bypass configurations.
Troubleshooting Automation Failures
When your automation fails, you need an electrician who can think through the entire system — not just check individual components. We systematically diagnose PLC faults, communication failures, sensor issues, and control logic errors to get you back up and running fast.
Preventive Maintenance & System Audits
The cheapest repair is the one you never need. Our preventive maintenance programs and system audits identify wear, overloaded circuits, outdated components, and potential failure points before they cause unplanned downtime.
Energy-Efficient Upgrades
We implement system‑wide electrical efficiency improvements — including VFDs, high‑efficiency transformers, power factor correction, and load balancing — to reduce energy use and improve equipment performance. These upgrades stabilize your electrical system, lower operating costs, and extend equipment life.
Custom Automation Consulting
Not sure where to start with automation? We provide honest, vendor-neutral consulting to help you identify which processes to automate, what equipment to invest in, and how to phase improvements so the ROI makes sense for your operation.
Safety Control Systems
Protect your team and your compliance record with properly designed safety control systems, including e-stop circuits, light curtains, safety relays, and guarding interlocks — all engineered to meet OSHA and NFPA 79 requirements.
Thermography Follow-Up Repairs
We perform corrective electrical work based on infrared survey findings to eliminate hot spots, loose terminations, and overheated components before they lead to equipment failure.
Insurance‑Recommended Electrical Corrections
We support loss control findings and insurer‑recommended repairs, helping facilities close out risk engineering reports with documented, code‑compliant electrical corrections.
Industrial Electrical Reliability Services
We provide targeted repairs and component replacements that restore equipment performance, reduce unplanned downtime, and strengthen the long‑term reliability of your electrical systems.
“When others guess, we diagnose.”
Troubleshooting Services
for Industrial Clients
We specialize in identifying and resolving complex electrical and automation issues quickly and accurately.
Common Industrial
Issues We Solve
- Intermittent power loss in production lines
- Miswired control panels or circuits
- Faulty PLC logic or I/O modules
- Overloaded circuits in high-demand environments
- Equipment not responding to control signals
- Flickering lights or nuisance tripping in industrial lighting systems
- Pneumatic or hydraulic actuators failing to respond to control signals
- Pressure or flow inconsistencies in automated fluid power systems
- Electro-pneumatic and electro-hydraulic control faults impacting machine performance
Diagnostic Guarantee
At Bremer Electric & Automation, we stand behind our commitment to honest, effective service. That’s why we offer a No-Charge Diagnostic Guarantee for initial service calls—because you shouldn’t pay if we can’t pinpoint the problem.
What This Means for You
If we are unable to identify the root cause of your reported electrical issue during the scheduled diagnostic visit, you won’t be billed for that visit.
Limitations & Conditions
To ensure transparency and fairness, this guarantee applies under the following
conditions:
- Valid only for first-time diagnostic visits related to a specific issue
- Covers up to 60 minutes of onsite troubleshooting
- The issue must be accessible and safe to inspect at the time of service
Does Not Apply To
- Intermittent faults
- Failures caused by third-party systems
- Equipment requiring manufacturer support
If a partial diagnosis is achieved (e.g., narrowed down to a faulty component or system), standard diagnostic fees may apply. Bremer Electric & Automation reserves the right to determine whether a reasonable diagnosis has been achieved.
Industries Served
Bremer Electric & Automation understands that every industry has its own standards, rhythms, and challenges. We’ve built our expertise around the sectors that drive Wisconsin’s economy, and we bring that specialized knowledge to every project.
Food & Beverage Processing
Sanitary wiring methods, washdown-rated installations, USDA/FDA-compliant controls, and automation for production lines, mixers, conveyors, and packaging equipment.
Packaging & Bottling
High-speed line integration, servo and VFD-driven systems, vision system wiring, and controls for filling, labeling, and case-packing equipment.
Manufacturing (Metal, Plastics, Textiles)
CNC machine integration, press controls, extrusion line automation, and power distribution for heavy industrial equipment and multi-shift operations.
Logistics & Distribution
Conveyor system controls, automated sorting and scanning, warehouse lighting, and power infrastructure for distribution centers and cold storage facilities.
Complimentary Facility Walkthrough
Every new client receives a diagnostic-driven walkthrough that:
- Assess automation, electrical infrastructure, and maintenance practices to reduce downtime.
- Identifies inefficiencies, compliance risks, and integration gaps before they cost you.
- Receive actionable recommendations to streamline operations and extend system life.
Rapid Response Promise
We respond quickly to minimize disruption and keep your business running. Whether it’s a planned upgrade or an urgent repair, you’ll get clear communication, ethical pricing, and professional service.
Real Projects. Real Results.
Case Studies
Bremer Electric & Automation delivers precision troubleshooting and root cause analysis — streamlining operations, preventing downtime, and future‑proofing systems.
Our process isn’t a one‑time success; it’s a repeatable, reliable method applied consistently across three identical automation systems. By combining technical precision with foresight in design, we enable multimillion‑dollar investments to launch seamlessly, protect profitability, and scale for the future.
Case Study:
Distribution Panel Upgrade
Challenge
Customer needed reliable 240/120V power for new automation, with room for future expansion.
Solution
Designed and installed a 100A distribution panel with transformer, disconnect, and wiring to support automation systems. Planned for scalability and ensured code‑compliant installation.
Result
Automation brought online with extra panel space for growth. Clean, professional install that aligned with budget.
Impact
● 336 hours of downtime avoided
● At $3,000/hour, that equals $1,008,000 in savings
● Project cost: ~$5,917 (materials $3,500 + labor $2,417)
● ROI ratio: Every $1 invested returned ~$170 in avoided downtime
● Future‑proofed infrastructure reduces risk of costly redesigns
With under $6,000 invested, the client avoided over $1M in losses — a 170:1 return on investment. This project demonstrates how proactive planning and technical precision deliver both immediate functionality and long‑term business value.
Get case studies tailored to your industry.
Trusted by local businesses for ongoing support, upgrades, and troubleshooting.
“Throughout my professional journey, I have had the privilege of collaborating with David on various projects. His exceptional professionalism is evident, but what truly distinguishes him is his remarkable ability to swiftly and efficiently identify and resolve project-impeding challenges. This proactive approach not only mitigates financial burdens but also alleviates the associated stress and frustration for all stakeholders involved.”
